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Poka Yoke

SBCT – Smart Hose Clamp Fixating Tool

Part No. 39971

Don’t forget to fixate your spring hose clamps – if you do, it will result in leakage later on. Our smart Poka Yoke Tool tells you when to fixate the hose clamp and ensures you have fixated it. Smart, right?

The thing about Spring Hose Clamps …

Spring Band Clamps, POPP (Pre-Opened Pre-Positioned) Clamps or Constant Tension Band Hose Clamps – you name it. Spring hose clamps are easy to fit, provide a constant clamping force, and don’t require any adjustment over time, making them ideal for a car’s cooling, heating, servo, fuel, and air systems, and other applications. However, they are pre-opened, and need to be snapped shut. If you forget, it will be hard and expensive to put right later on.

Get clear light signals

display. Tydlig ljusindikering, indikatorlampa, ska användas, klar eller fel. talar om när du ska fixera en fjäderbandsklämma och en givare kvalitetssäkrar att du har fixerat den.

override - Kopia

Fixate

Green flashing light

override - Kopia

Confirm

Yellow light
(If more clamps at the same station)

override - Kopia

Override

Red light

override - Kopia

Confirm (all clamps)

Green light

override - Kopia

Don’t fixate

Red light

Use even in the tightest of spaces

Fixate hose clamps even in the tightest of spaces, like car engine compartments, thanks to a slimmer, robust design and long-range wireless communication. Get a good power grip when both bending and turning by the knurled, rounded gripping surface – suitable for all sizes, with or without gloves.

Communicate wirelessly

Communicate wirelessly – safely and stable – via 2.4 GHz radio. 6LoWPAN (IEEE802.15.4) radio communication uses very little power and offers a long range. And we jump frequencies automatically to find the best communication channel. So, you can use multiple wireless tools in the same area without interference.

Pair easily

Pair the tool and receiver easily. And pair the tool to another receiver just as easily – the receiver and tool aren’t limited to each other. More than one tool can be paired to one receiver.

Get a fail-safe detection

The tool detects the fail-safe fixation of the hose clamp and handles both bending and turning movements. Don’t worry about false detections from bumps or falls – we measure and analyse power and we can easily distinguish an OK fixating from a NOK.

Work according to the ‘Poka Yoke’ principle

Don’t stop production unnecessarily. Let your workers use the override button if the hose clamp has been fixated, but the tool has not registered it. The tool is a help to make sure you don’t forget to fixate your hose clamps.

More about Poka Yoke
override

Charge often and for short periods of time

The Li-ion battery prefers short charging cycles. Charge often and for short periods of time. The charger is integrated into the holder, and gravity makes sure the tool is always in the right position in the holder and that it sits firmly. It is also easy to grip. Try to charge at least every break to make sure it lasts three shifts.

charger

Connect directly to your existing system

Connect the receiver directly to your existing system via Profinet, Ethernet or CAN. Power supply via the bus or a separate source. Install and rearrange easily with industry-standardized quick connectors.

lp304_3d

Change tool tip easily

Change the tool tip easily when it is worn – simply remove the old tip and add a new one. All you need are some regular tools.

tip

Technical Data

What’s in The Box

1 x Tool incl. 1 x Tool Tip
1 x Charger / Holder
1 x Receiver

Interfaces

Tool

Radio

Frequency
2.4GHz

Output

+5dBm

Type
IEEE 802.15.4

Communication
6LoWPAN (IPv6)

Encryption
AES-128

Wireless Range (open air)
50m (55yd)

Receiver

Ethernet

Connector
1 x RJ45

IP Adress (Default)
192.168.1.88

Gateway (Default)
0.0.0.0

Nätverksmask (Default)
255.255.255.0

WiFi

Profinet

Connectors
2 x M12, 4 Contact, Female, D Code

Data Transfer
10/100Mbit/s

CAN

Connectors
1 x M12, 5 Contact, Male, A Code
1 x M12, 5 Contact, Female, A Code

Data Transfer
125kbit/s

Power Supply

Tool

Battery Type
Li-ion

Charger

Power Supply
230V

Connector
Euro Plug

Receiver

Power Supply
20 – 32VDC

Connector
1 x M12, 4 Contact, Male, T Code

Consumption

Charger

Power
10W

Receiver

Power Consumption
TBD

Certifications

CE
EN 61000-6-2 and EN 61000-6-4

Profinet
YES

Environmental

IP Code
IP41

Temperature Range
0 – 40°C (32 – 104°F)

Humidity
0 – 95% non-condensing

Dimensions and Weight

Dimensions

Tool
W 50 x H 335 x D 50mm
(W 2″ x H 1′1.2″ x D 2″)

Charger
W 100 x H 265 x D 110mm
(W 3.9 x H 10.4 x D 4.3″)

Receiver
W 150 x H 145 x D 55mm
(W 5.9 x H 5.7 x D 2.2″)

Weight
Tool
350g (12.3oz)

Charger
250g (8.8oz)

Receiver
650g (1lb 6.9oz)

Mounting

Charger
Wall mount, 2 x M6 (¼” UNC)

Receiver
Wall mount, 2 x M6 (¼” UNC)

We’ve all the asseccories you need!

Don’t forget to ask about …

Extra Tool Tips

Cables

Power Supply

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